Sherwin to Expand Manufacturing, Distribution


Global coatings firm The Sherwin-Williams Company announced in a press release last week that it would be expanding its manufacturing and distribution capabilities in Statesville, North Carolina.

According to the release, the agreement signed with the state of North Carolina, Iredell County and the city of Statesville plans to significantly expand Sherwin-Williams’ architectural paint and coatings manufacturing capacity and establish a larger distribution facility.

As part of the deal, Sherwin-Williams reports that it will be investing a minimum of $300 million into the project with plans to add more than 180 full-time jobs at the site over the next three years, essentially doubling the facility’s existing workforce.

“Sherwin-Williams continues to invest in initiatives that support our growth for years to come. The planned expansion of our Statesville facility demonstrates a deep commitment to both our customers and the region,” said John G. Morikis, Sherwin-Williams Chairman, President and Chief Executive Officer.

“This investment will not only allow us to meet the growing customer demand in the region, but it will also add a number of good-paying jobs to our already vibrant employee base in the community.”

About the Expansion

While Sherwin-Williams was reported to have considered several locations for expansion in a competitive vetting process, it reportedly landed on the Statesville facility for its transportation infrastructure, ability to handle expanded capacity and its location that provides for the centralization of existing distribution opportunities for the company's regional operations.

The company also noted in its release that it was extremely pleased with the high quality of its current workforce at the North Carolina facilities and is confident in having continued access. Furthermore, Sherwin-Williams will receive incentives and benefits valued at approximately $30 million from the state, county and local government as part of the agreement.

“Sherwin-Williams has long been a top employer in North Carolina. There are currently more than 2,400 full-time Sherwin-Williams employees working in the state, and today's announcement ensures a substantial number of jobs will be added over the next three years,” said North Carolina Governor Roy Cooper.

“Because of this continued partnership, the state was pleased to provide the necessary financial incentives to support the Company's decision to grow its footprint in the city of Statesville for years to come.”

For the project, Sherwin-Williams is planning to expand its existing 200,000-square-foot manufacturing facility by 36,000 square feet. The company also plans to add four new rail spurs and construct a new 800,000-square-foot distribution and fleet transportation center.

The new center is reported to have an additional 200,000 square feet available for future expansion.

The company announced its plans to expand as the nation continues to suffer from raw material and supply chain issues, particularly in the coatings industry. With the expansion, Sherwin-Williams intends to add millions of gallons of annual manufacturing capacity and sizable pallet storage capacity to support the increasing demand for architectural paint and coatings products.

Construction is expected to start by the third quarter of this year, with all work slated to be completed by the end of 2024. The manufacturing facility will continue to operate for the duration of the project.

Paint and Resin Shortages, Supplier Efforts

Back in September, it was announced that due to a variety of factors, aside from the ongoing COVID-19 pandemic, the industry was witnessing a shortage and price surge in paint.

From the surge of demand by do-it-yourselfers stuck at home, to the strange freeze that took over Texas earlier this year and worsening supply chain issues, the coatings industry has been backed into a corner with no signs of when the market will improve, some experts said.

According to the Federal Reserve, the higher inflation is only “transitory” or temporary and appears to be showing signs of abating. The central bank’s report is backed by White House officials, who also state that while they’re sensitive to the rising prices, they foresee that supply chain issues will soon subside, having observed the slight downward trend in hardware, lumber and other building materials.

Wall Street economists have also reported to side with the transitory position.

However, despite the opinions of some of the nation’s leading economists and financial advisors, many believe that the current situation could persist well into 2022, further burdening many of the small businesses that are already struggling to make ends meet.

The major factors that will determine how persistent the inflation is in the industry, however, are how the nation will bounce back from Hurricane Ida and the functionality of global supply chains for the chemical industry. As mentioned, the Texas freeze earlier this year also affected the chemical industry, in that much of its petroleum production—a critical ingredient in paint—was slowed.

These shortages, seen mostly in epoxies and acrylics, as well as several types of solvents and additives, are the main issues the industry is facing now, according equity analyst firm, Morgan Stanley.

“These production disruptions, coupled with surging architectural and industrial demand, have pressured raw material supply and rapidly driven prices upward,” Julie Young, Vice President of Global Corporate Communications for Sherwin-Williams, said in a statement to CNBC at the time of the report.

“The pace at which capacity comes back online and supply becomes more robust remains uncertain. We have been highly proactive in managing the supply chain disruptions to minimize the impact on our customers.”

However, despite these efforts by Sherwin and other global coatings companies, prices have continued to rise and supplies are still hard to come by, especially for small businesses.

In a story by Bloomberg, AkzoNobel CEO Thierry Vanlancker advised those looking to perform coatings work around the house to get in their cars and “buy paint now.” In an investor update, the Netherlands-based global paint manufacturer said pricing was set to increase significantly in the second half of 2021.

The following month, global coatings company RPM International Inc. reported that with the purchase of a 178,000-square-foot chemical manufacturing facility in Corsicana, Texas, the company was hoping to strengthen its supply chain and increase resin production amid global shortages.

Procured from ChampionX Corporation, RPM CEO Frank Sullivan told officials that the new plant would help add capacity of alkyd resin, a key material used in the company's Rust-Oleum paint.

The facility is owned and operated by the company’s Tremco Construction Products Group. In addition to acquiring the land, facility and equipment, the Tremco Group was expected to hire the plant's more than 80 existing employees and reports that it could potentially hire more employees in the future.

And, in an updated report in December, it was reported that the industry was still witnessing an increase in costs for raw materials that are becoming even more difficult to find due to supply shortages.

The British Coatings Federation issued a statement last month citing raw materials account for about 50% of all costs in the industry. Increases in energy and oil prices also reportedly more than doubled in the last 12 months, upping production costs.

The impact, BCF said, is “obviously very severe” with resins and related materials seeing a 36% price hike. For example, the average price for Solution Epoxy Resin is reportedly up 124% in September from this time last year.

The U.S. Bureau of Labor Statistics show the market has leveled out for the moment, with manufacturers stockpiling materials in preparation for the shortage and price increases.


Tagged categories: Architectural coatings; Asia Pacific; Business conditions; Business management; Business matters; Business operations; Coating Materials - Commercial; Coatings; Distributors; EMEA (Europe, Middle East and Africa); Expansion; Good Technical Practice; Industry News; Latin America; Manufacturing Plant; North America; Paint; Sherwin-Williams; Z-Continents

Join the Conversation:

Sign in to our community to add your comments.