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Solvay Cited for 11 Hazards

Wednesday, August 10, 2016

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The U.S. Occupational Safety and Health Administration has cited Solvay Specialty Polymers USA LLC with 11 alleged violations, including exposing employees to dangerous chemical hazards at its West Deptford, NJ, site.

OSHA has proposed $115,000 in penalties.

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Solvay Specialty Polymers USA LLC was cited Aug. 1 for allegedly exposing workers to dangerous chemical hazards.

"Our inspectors focused on vinylidene fluoride, a liquified flammable gas manufactured and used at Solvay Specialty Polymers' chemical facility,” said Paula Dixon-Roderick, director of OSHA's Marlton Area Office. “This gas poses serious safety and health risks to this company's employees, including fire and explosion hazards, frostbite, skin and lung irritation, and liver damage associated with chronic exposures.

“An effective process safety management program is needed to protect workers and prevent the catastrophic release of highly hazardous chemicals.”

Company Response

The company says it is reviewing the federal agency's conclusions and will contest if deemed necessary and appropriate.

"The audit's findings are undergoing careful study by the full Solvay team and outside experts," David Klucsik, a spokesperson for Solvay USA, said in an e-mailed statement.

"Out of respect for the agency and the appeals process afforded to us by OSHA, we will issue no additional comment on the initial findings until the remainder of the process is complete," he added.

Repeat, Serious Hazards

The company faces three repeat and eight serious safety violations, OSHA said.

The agency inspected the manufacturing plant in February, finding alleged violations of multiple federal process safety management regulations, including the failure to develop set written procedures for maintaining process equipment, which resulted in the repeat violations.

OSHA said it issued citations for the following alleged serious violations:

  • Having incomplete process safety information for equipment in the process;
  • Failing to review operating procedures to comply with current operating practice;
  • Failing to inspect and test process equipment;
  • Failing to follow established procedures to manage changes to process chemicals, technology, equipment, and/or facilities; and
  • Failing to respond properly to a compliance audit.

The investigation was conducted as part of the agency’s national emphasis program for chemical facilities.

The employer has 15 business days from receipt of its citations and proposed penalties to comply, request a conference with OSHA's area director or contest the findings before the independent Occupational Safety and Health Review Commission.

About Solvay

Solvay’s West Deptford, NJ, facility was established in 1986 by Ausimont SpA and was acquired by Solvay in 2002. The site employs 140 people and produces fluorinated gases for aerosols, solvents and other applications, as well as fluorinated elastomers and poly vinilidene fluoride (PVDF), according to the company’s website.

Founded in 1863, Solvay is a global chemical company headquartered in Brussels with approximately 30,900 employees spread across 53 countries. The company serves a variety of end markets including automotive and aerospace, consumer goods and healthcare, energy and environment, electricity and electronics, building and construction as well as industrial applications.


Tagged categories: Citations; Construction chemicals; Enforcement; Good Technical Practice; Manufacturing Plant; OSHA; Raw materials

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